Carbon DLS™ Service
- Carbon DLS™ 3D Printing Services Online
- Plastics and Elastomers
- Express 3D Printing within 5 Days
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Carbon DLS™ 3D Printing Services
Digital Light Synthesis is a breakthrough technology that uses digital light projection, programmable liquid resins and oxygen-permeable optics to produce parts with exceptional durability, resolution, and surface finish. Together with Carbon’s custom liquid resins it unlocks new business opportunities and allows you to bring unique products to market by introducing previously impossible designs, consolidated parts, faster iterations, and programmable lattices.
Advantages of Carbon DLS™ with Xometry
We can quickly produce both prototypes and large batches thanks to the largest manufacturing network in Europe, with over 2,000 vetted partners.
You will get your 3D printing fast delivered in as fast as 5 days.
We have strong QA procedures, controlled by an in-house team of QA engineers, which allows us to deliver high quality parts.
Engineering Check & Status Updates
All designs are checked by engineers before they’re sent for 3D printing. After confirming your order, you will receive status updates on your production.
Carbon DLS™ Materials
- Urethane Methacrylate (UMA 90)
- Rigid Polyurethane (RPU 70)
- Flexible Polyurethane (FPU 50)
- Epoxy (EPX 82)
- Digital Production Resin (DPR 10)
- Silicone (SIL 30)
- Elastomeric Polyurethane (EPU 40)
Carbon DLS parts usually have a matte to semi-gloss surface finish depending on the feature direction. Extended protrusions will show vertical lines in the part that are parallel to the direction of growth. Supports are removed and mitigated as required.
We can provide additional processing to meet your requirements.
Textures can be applied in-CAD using various design software. Because of the continuous printing process, matte and geometric textures can be aesthetically pleasing and help mitigate cosmetic variations on the surface.
Pros & Cons of Carbon DLS™ 3D Printing
|Large platform: you can print very large parts using this technology||Build Size: Parts with dimensions exceeding 10 x 10 x 15 cm will require manual review for producibility.|
|Rubber-Like Flexibility: Parts produced using Carbon DLS technology are very flexible.||Tolerances: DLS prints in tight tolerances of ±0.1% (min 0.1mm). However, tolerances are not guaranteed on the first attempt of a new design. Tolerance ranges can vary across different materials (e.g. elastomeric versus rigid materials).|
|Durability: Parts made with Carbon DLS are not only flexible but also durable||Feature size: Although DLS prints are isotropic, the orientation of the part during building will dictate minimum feature sizes. In general, we recommend keeping any feature above 1mm.|
|Part Production: The carbon platform is well suited for end-use production, including low-volume, high-mix, and mass production||Prototyping: Single, one-off prototypes may be more costly due to production setup cost factors.|
|Material Selection: Compared to top injection molded materials, the Carbon platform offers the widest range of materials suitable for end-use.||Biocompatibility: Even though some DLS materials are biocompatible-certified, end-user parts for compatible with ISO 10993-5 and -10 norms are extremely challenging to obtain.|
Carbon DLS™ Manufacturing Specifications & Capabilities
Up to 119mm x 189mm x 300mm. Recommended size: Within 100 x 100mm x 150mm
up to 380 x 284 x 380 mm, while we normally recommend the maximum size of 356 x 280 x 356 mm
up to 254 x 254 x 254 mm
up to 914 x 610 x 914 mm
Up to 340 x 340 x 605 mm, but usually, we recommend the maximum size of 320 x 320 x 580 mm
250 x 250 x 325 mm
|~0.1 mm and for water-tight parts 1.5 mm, when wall thickness is higher|
0,03 – 0,04 mm depending on the material
|Minimum feature size|
min 1 mm is recommended
min 0.5 mm, 0.7 is recommended
min 0.2 mm
|min 0.5 mm, 0.75 is recommended||0.75 mm for cosmetic features, 1.5 mm for structural features|
±0.1% (min 0.1mm). However, tolerances are not guaranteed on the first attempt at a new design.
+-0.3% (min. 0.2 mm)
+-0.2% (min. 0.2 mm)
+-0.3% (min. 0.3 mm)
+-0.3% (min. 0.3 mm)
±0.2% (±0,1 – 0,2 mm)
A breakthrough technology that uses digital light projection, programmable liquid resins, and oxygen-permeable optics to produce parts with exceptional durability, resolution, and surface finish
A technology that produces highly accurate and durable parts at fast speeds, especially compared to other powder bed fusion technologies
A technology that produces extremely accurate and high-resolution parts
Widely known for a great material selection, accuracy, and possibility to print large parts.
One of the most popular and inexpensive technologies for industrial 3D printing
Metal 3D printing technology. Selectively fuses a fine metal powder in aluminium or stainless steel
|Read more about HP MJF||Read more about SLA||Read more about FDM||Read more about SLS||Read more about DMLS|
Gallery of Carbon DLS™ 3D Prints
Carbon DLS™ 3D Printing Resources
Design Tips for Carbon DLS™ 3D Printing
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