Plastic Injection Moulding Services Plastic Injection Moulding Services

Plastic Injection Moulding Services

Custom injection moulding, insert moulding and overmoulding services with expert engineering evaluations and detailed design guidance. We offer full-service mould making and part production.

Ideal for serial manufacturing

Ideal for serial manufacturing

Technical advice at all stages

Technical advice at all stages

ISO 9001:2015 Certified ISO 9001:2015 Certified

Trusted by over 60,000 engineers & purchasing leaders worldwide

Bosch
Hybrid Marine
Pembleton
BMW
Penlon
ConnectomX
Dell
Neocean
General Electrics
Belassi
SCEWO
Nasa
SNCF
Bosch
Hybrid Marine
Pembleton
BMW
Penlon
ConnectomX
Dell
Neocean
General Electrics
Belassi
SCEWO
Nasa

Our Injection Moulding Capabilities

Selective Laser Sintering

Insert Moulding
Enhanced parts by integrating components during moulding
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Selective Laser Sintering

Overmoulding
Multi-material parts for improved functionality and aesthetics
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Machines available

Single, multi-cavity, and family moulds; 50 to 1,100+ press tonnage; side actions including hand-loaded cores

Mould cavity tolerances

± 0.1 mm when machining the mould and an additional ± 0.05 mm when calculating for shrink rate

Quantity

100-1,000,000s parts

Tolerance

DIN 16742 or tighter tolerances according to your 2D drawings

Finishes

SPI (A1, A2, A2, B1, B2, B3, C1, C2, C3, D1, D2, D3),  EDM STD (VDI 12, 15, 18, 21, 24, 27, 30, 33, 36, 39, 42, 45), custom finish

Materials

A wide range, from popular rigid and flexible plastics, elastomers, and synthetic rubbers to fully custom options tailored to your needs.

Available mould types

Steel (tool steel, carbon steel) and aluminium; Production grades range from Class 105, a prototype mould, to Class 101, an extremely high production mould

Critical feature tolerances:

Tighter tolerances can be requested and may increase the cost of tooling because of additional sampling and grooming. Xometry will mill to a steel-safe condition on critical features.

Tool ownership

Customer-owned with mould maintenance

Part to part repeatability

±0.1 mm or less
Mould classCyclesProduction levelMould baseMinimum hardness (BHN)Description
101>1 millionHighHeat-treated stainless steel280Fast cycle times and very high production rate
102<1 millionMedium-HighHeat-treated tool steel280Good for parts with abrasive materials and tight tolerances
103<50,000MediumP20 Steel165Widely used for low to medium production parts
104<10,000 LowMild steel, aluminium, or alloys<165Good for limited-production parts especially with non-abrasive materials
105<500 Very lowSoft aluminum, epoxy, cast materials<165Mostly used for prototype production

Hızır Akbulut, Vivavis

Hızır Akbulut, Vivavis

“Xometry’s injection moulding expertise ensured our Octopus IoT device’s housing met stringent durability and IP68 standards, crucial for its performance in harsh environments.”

The Advantages of Our Digital Manufacturing Platform

Massive Network Capacity

Massive Network Capacity

Access the production capacity of over 2,000 qualified manufacturers in Europe and 10,000 worldwide, offering a wide range of production capabilities and certifications. Our extensive network enables the production of parts with any level of complexity, in almost any material, with precise tolerances and the required post-processing.

Intuitive Project Interface

Intuitive Project Interface

Easily request parts at any scale, from AI-generated instant quotes for prototyping to comprehensive framework production projects.

Flexible Purchasing Solutions

Flexible Purchasing Solutions

Xometry offers flexible post-payment options for reliable corporate customers, a variety of payment methods to suit your needs, and the ability to establish framework agreements for specific prices and quantities, ensuring cost predictability and streamlined procurement processes.

Quality Assurance

Quality Assurance

Xometry is ISO 9001:2015 certified. Our seamless Manufacturing Supplier Network integration, in-house applications engineering team, and Xometry Quality Assurance Lab ensure we back every part we ship with top-notch quality.

Fast Delivery across Europe

Fast Delivery across Europe

Xometry delivers parts to all European countries, including the UK, Norway and Switzerland. See your delivery options for instant quotes right away or plan your custom shipments for complex projects.

Certifications & Inspection Reports

Certifications & Inspection Reports

Xometry can provide various certificates (compliance with order types 2.1 and 2.2, raw material certificates for metals and plastics, heat treatment protocols, RoHS certificates, etc.) and inspection reports (CMM, First Article Inspection Report – FAIR, measurement reports, etc.).

The Process of Injection Moulding With Xometry

Create an online quote at Xometry, and our team of engineers will guide you through each step, from quoting and Design for Manufacturability (DFM) to tool creation and parts delivery.

Submit Your Injection Moulding Enquiry

Upload your designs, select the quantity, materials, surface finish, and other parameters, then submit a quote request.

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Review and Quoting

A Xometry engineer reviews your enquiry within 24-48 hours to ensure all requirements are met. You receive an initial quote.

Upon your approval, our engineers match your project with the most suitable manufacturer based on skills, availability, and other criteria. We then send you a final quote.

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Project Kick-Off and DFM

Once you approve the final quote, we start the Design for Manufacturability (DFM) process. Xometry works with you to clarify and finalise all technical details before proceeding.

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Mould Building and Sample Production

  • After finalising DFM, we set deadlines for mould building and first sample production (T1).
  • You receive an order confirmation and an invoice for 50% of the mould costs.
  • Our project manager oversees logistics and communication. You receive the T1 samples, along with a measurement report and material certificates for approval.
  • Feedback on the T1 samples may lead to further iterations (T2, T3, etc.).
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Full Production and Delivery

Once samples are approved, Xometry manages full-scale production, quality control, and part delivery. The mould will be stored at production facilities for two years, and you won’t charged for it when placing repeat orders of the same parts.

You pay the production costs upon receiving the parts.

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Mould Ownership and Re-Orders

The mould lifespan is between 10,000 to 1,000,000 shots. The mould is owned by you and maintained by Xometry.

The customer can easily re-order parts whenever required.

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Novag

Novag

“Partnering with Xometry for injection moulding has significantly enhanced our production efficiency and product quality, solidifying our position as a leader in conservation agriculture.”

Material Options: Unlimited Choice

Injection moulding supports an extensive range of plastics, making it suitable for diverse applications across nearly every industry. We can source thousands of materials upon request to meet your specific needs. Simply select “Custom” material on the part page and enter the name of your desired material.

Food grade

  • ABS (POLYLAC® PA-757F)
  • PA 12 (Grilamid® L 16 nat)
  • PC (LEXAN™ RESIN 124R)
  • PEEK glass-filled (30%) (APEXTECH-HT 330GL30)
  • PMMA (POLYCASA® ACRYL G 55)
  • PP (TAIRIPRO® K1011)

Glass-filled

  • PA 6 (Kingfa PA6-G15 HSBK145)
  • PA 66 (Kingfa PA66-G35 AHBK003)
  • PC glass-filled (10%) (Makrolon® 9417)
  • PC glass-filled (10%) (LEXAN™ FR Resin 500R)
  • PC glass-filled (30%) (Bayblend® T88 GF-30)
  • PEEK glass-filled (30%) (APEXTECH-HT 330GL30)

Biodegradable

  • PLA (Anbio BG4400)
  • PLA (GS Pla® AD92W)

UV-resistant

  • ABS (CYCOLAC™ Resin FR15U)
  • HDPE (DOW™ HDPE KT 10000 UE)
  • HDPE (ExxonMobil™ HDPE HMA 016)
  • PA 66 glass-filled (30%) (Zytel® 74G33W NC010)
  • PC (Makrolon® 6557)
  • PP (Kingfa AP-202W)

Flame retardant (UL 94 V-0 or higher)

  • ABS (CYCOLAC™ Resin FR15U)
  • ABS (POLYLAC® PA-765A)
  • PA 66 glass-filled (35%) (Ultramid® A3X2G7)
  • PC (Makrolon® 6557)
  • PC glass-filled (10%) (Makrolon® 9417)
  • PC glass-filled (10%) (LEXAN™ FR Resin 500R)
  • PC-ABS (Bayblend® FR3008)
  • PC-ASA (LUPOY EU5000FS)
  • Teflon (PFA 440 HPB)
  • TPV (SantopreneTM 251-70W232)

Heat-resistant

  • ABS (Kingfa FW-612 TC)
  • ABS (LG ABS LG703W)
  • PA 6 (Kingfa PA6-G15 HSBK145)
  • PEEK glass-filled (30%) (APEXTECH-HT 330GL30)
  • PEI (LNP™ THERMOCOMP™ Compound EC006AQW)

Medical grade

  • ABS (LNP™ STAT-KON™ Compound AX02747)
  • PA 12 (Grilamid® L 16 nat)
  • PBT (LNP™ ELCRIN™ W1000JiQ)
  • PC (LEXAN™ HEALTHCARE RESIN HPS1)
  • PEI (LNP™ THERMOCOMP™ Compound EC006AQW)
  • PMMA (POLYCASA® ACRYL G 55)
  • POM (LNP™ LUBRICOMP™ Compound KL004)

RoHS Compliant

  • ABS (Axpoly® ABS52 1007)
  • PA 12 (Grilamid® L 16 nat)
  • PA 66 glass-filled (35%) (Ultramid® A3X2G7)
  • ABS (POLYLAC® PA-757)
  • PP (SEETEC PP H1500)
  • TPV (SantopreneTM 101-64)

Clear/transparent

  • ABS (Kingfa FW-612 TC)
  • PA 66 (Kingfa PA66-G35 AHBK003)
  • PC (LEXAN™ HEALTHCARE RESIN HPS1)
  • PC (Makrolon® 6557)
  • PMMA (POLYCASA® ACRYL G 55)
  • PP (TAIRIPRO® K1011)

Biocompatible

  • ABS (LNP™ COLORCOMP™ Compound A1000FXB)
  • PBT (LNP™ ELCRIN™ W1000JiQ)
  • PC (LNP™ ELCRIN™ HPH4504HB)
  • PC-ABS (LNP™ COLORCOMP™ Compound N1000EXB)
  • PEI (LNP™ THERMOCOMP™ Compound EC006AQW)

ESD

  • ABS (ELIXTM ABS P2H-AT)
  • ABS (LNP™ STAT-KON™ Compound AX02747)
  • ABS (Novodur® P2H-AT)
  • PC (LEXAN™ FR Resin SLD3000)
  • POM (LNP™ STAT-LOY™ Compound K3000Z)
  • PP (Borealis PP HG313MO)

Food grade

  • ABS (POLYLAC® PA-757F)
  • PA 12 (Grilamid® L 16 nat)
  • PC (LEXAN™ RESIN 124R)
  • PEEK glass-filled (30%) (APEXTECH-HT 330GL30)
  • PMMA (POLYCASA® ACRYL G 55)
  • PP (TAIRIPRO® K1011)

Clear/transparent

  • ABS (Kingfa FW-612 TC)
  • PA 66 (Kingfa PA66-G35 AHBK003)
  • PC (LEXAN™ HEALTHCARE RESIN HPS1)
  • PC (Makrolon® 6557)
  • PMMA (POLYCASA® ACRYL G 55)
  • PP (TAIRIPRO® K1011)

Heat-resistant

  • ABS (Kingfa FW-612 TC)
  • ABS (LG ABS LG703W)
  • PA 6 (Kingfa PA6-G15 HSBK145)
  • PEEK glass-filled (30%) (APEXTECH-HT 330GL30)
  • PEI (LNP™ THERMOCOMP™ Compound EC006AQW)

Biodegradable

  • PLA (Anbio BG4400)
  • PLA (GS Pla® AD92W)

ESD

  • ABS (ELIXTM ABS P2H-AT)
  • ABS (LNP™ STAT-KON™ Compound AX02747)
  • ABS (Novodur® P2H-AT)
  • PC (LEXAN™ FR Resin SLD3000)
  • POM (LNP™ STAT-LOY™ Compound K3000Z)
  • PP (Borealis PP HG313MO)

RoHS Compliant

  • ABS (Axpoly® ABS52 1007)
  • PA 12 (Grilamid® L 16 nat)
  • PA 66 glass-filled (35%) (Ultramid® A3X2G7)
  • ABS (POLYLAC® PA-757)
  • PP (SEETEC PP H1500)
  • TPV (SantopreneTM 101-64)

Flame retardant (UL 94 V-0 or higher)

  • ABS (CYCOLAC™ Resin FR15U)
  • ABS (POLYLAC® PA-765A)
  • PA 66 glass-filled (35%) (Ultramid® A3X2G7)
  • PC (Makrolon® 6557)
  • PC glass-filled (10%) (Makrolon® 9417)
  • PC glass-filled (10%) (LEXAN™ FR Resin 500R)
  • PC-ABS (Bayblend® FR3008)
  • PC-ASA (LUPOY EU5000FS)
  • Teflon (PFA 440 HPB)
  • TPV (SantopreneTM 251-70W232)

Glass-filled

  • PA 6 (Kingfa PA6-G15 HSBK145)
  • PA 66 (Kingfa PA66-G35 AHBK003)
  • PC glass-filled (10%) (Makrolon® 9417)
  • PC glass-filled (10%) (LEXAN™ FR Resin 500R)
  • PC glass-filled (30%) (Bayblend® T88 GF-30)
  • PEEK glass-filled (30%) (APEXTECH-HT 330GL30)

Biocompatible

  • ABS (LNP™ COLORCOMP™ Compound A1000FXB)
  • PBT (LNP™ ELCRIN™ W1000JiQ)
  • PC (LNP™ ELCRIN™ HPH4504HB)
  • PC-ABS (LNP™ COLORCOMP™ Compound N1000EXB)
  • PEI (LNP™ THERMOCOMP™ Compound EC006AQW)

Medical grade

  • ABS (LNP™ STAT-KON™ Compound AX02747)
  • PA 12 (Grilamid® L 16 nat)
  • PBT (LNP™ ELCRIN™ W1000JiQ)
  • PC (LEXAN™ HEALTHCARE RESIN HPS1)
  • PEI (LNP™ THERMOCOMP™ Compound EC006AQW)
  • PMMA (POLYCASA® ACRYL G 55)
  • POM (LNP™ LUBRICOMP™ Compound KL004)

UV-resistant

  • ABS (CYCOLAC™ Resin FR15U)
  • HDPE (DOW™ HDPE KT 10000 UE)
  • HDPE (ExxonMobil™ HDPE HMA 016)
  • PA 66 glass-filled (30%) (Zytel® 74G33W NC010)
  • PC (Makrolon® 6557)
  • PP (Kingfa AP-202W)

Injection Moulding Surface Finishes

Standard Surface

  • Mouldmaker’s choice of finish. Typically SPI C-1, depending on geometry and drafts.
  • Interior, non-cosmetic faces, are typically as-machined.
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Injection Moulding SPI Finishes

SPI

SPI finishes are a set of standard mould finishes with different polished textures for enhanced properties.

Notes:

We recommend providing a CMF (Colour/Material/Finishing) that defines the visual and tactile characteristics of a product, ensuring design consistency and manufacturing accuracy.

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Injection moulding VDI surface finishes

VDI

VDI is an international standard for mould texturing of matte surfaces. It is mainly processed by Electrical Discharge Machining (EDM) when mould machining.

Notes:

We recommend providing a CMF (Colour/Material/Finishing) that defines the visual and tactile characteristics of a product, ensuring design consistency and manufacturing accuracy.

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Custom Finish

For bespoke requirements beyond standard SPI or VDI finishes, we offer fully customisable surface options. Share your specific finishing needs, and we’ll collaborate with you to achieve your desired result.

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Secondary Operations

Secondary operations enhance the functionality or aesthetics of your parts after production. You can specify these requirements in your technical drawing. Below are examples of the secondary operations we offer:

additional capabilities

Inserts

We can install standard inserts in UNF and metric sizes, commonly used for creating durable threaded connections in plastic parts.

Pad printing

Transfer a 2D image onto a 3D part. All images are subject to review to ensure compatibility.

Laser engraving

Permanently engraves details such as part numbers, logos, or custom markings onto your parts, offering precision and durability.

Painting

Applies a custom-colour paint layer for aesthetics or functional purposes, such as improved durability or UV resistance.

Silk screening

Applies ink to a part through a stencil to create designs or text, ideal for flat or slightly curved surfaces.

Ultrasonic welding

Joins two plastic components together using high-frequency ultrasonic vibrations, creating a strong, seamless bond without additional fasteners.

UV coating

Adds a protective layer that enhances durability, scratch resistance, and UV stability while providing a glossy or matte finish.

Heat staking

Uses heat and pressure to embed metal inserts or form a joint in plastic parts, commonly used for durable assemblies.

Hot stamping

Applies metallic or pigmented foil to the part surface for decorative purposes, such as logos or text, with a high-end look.

Assembly

Xometry offers the assembly of injection moulded parts, including labelling and packaging services. Discuss your specific needs with your salesperson to tailor the process to your requirements.

Injection Moulding Compared With Other Processes

Use the dropdowns in each column to select and compare services side by side.

Mass production of highly detailed plastic parts
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Small batches of detailed parts resembling production quality
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Batches up to 5,000 pieces, often rubber, silicone or thermoset materials
Get a Quote

Optimal quantity range

50 – 1,000,000

Optimal quantity range

1 – 100

Optimal quantity range

1 – 5,000

Technology Description

Heats plastic resin, injects it into a mould cavity, and cools it to form precise and repeatable parts.

Technology Description

Uses a silicone mould to create parts, ideal for prototypes or low-volume production.

Technology Description

Involves placing material into a heated mould and compressing it to form the desired shape.

Lead Time

38 days

Lead Time

20 days

Lead Time

20 days

Instant quote availability

Yes

Instant quote availability

Yes

Instant quote availability

No

Maximum Part Size

1,289×1,910×1,006 mm

Maximum Part Size

2,500×2,200×1,800 mm

Maximum Part Size

500x500x mm

Mould life

10,000 – 1,000,000 shots

Mould life

1 – 20 shots

Mould life

10,000 – 1,000,000 shots

Material selection

Any thermosets/thermoplastics

Material selection

Rigid plastics (ABS-like, PMMA-like, PP-like, PC-like), rubber-like plastics

Material selection

Rubbers, silicone materials

Prototyping

Prototyping

Prototyping

High-volume production

High-volume production

High-volume production

Part design complexity

Part design complexity

Part design complexity

Standard surface finish

Standard surface finish

Standard surface finish

Post-processing

No

Post-processing

No

Post-processing

No

Cost of design mistakes

High

Cost of design mistakes

Low

Cost of design mistakes

Low

Advantages

  • High repeatability for consistent part quality
  • Ideal for large production volumes
  • Extensive material options to suit diverse applications
  • Ability to meet custom colour requirements, ensuring precise tones

Advantages

  • Excellent for short production runs and detailed prototypes with fast lead times
  • Ideal for creating high-quality surface prototypes, such as robotic components or lenses, making it perfect for professional product demonstrations or exhibition samples where aesthetics are crucial

Advantages

  • Go-to process for specific rubber or thermoset 
applications, e. g. NBR and FFKM
  • Cost-effective tooling for production runs of up to 5,000 pieces

Disadvantages

  • High upfront investment in mould tooling
  • High costs for mould modifications or improvements, particularly if the design is not frozen before mould production
  • Limited flexibility for highly complex or intricate designs

Disadvantages

  • Limited mould lifespan, typically up to 20 parts

Disadvantages

  • Limited material options
  • Limited design complexity

Frequently Asked Questions

What are the typical costs and lead times for injection moulding?

Costs vary based on tooling complexity, materials, and production volume. Tool design and manufacturing lead times typically range from 20–30 business days, while part production can start as quickly as 8 days, depending on batch size and delivery requirements.

Can I order prototypes before committing to full-scale production?

Yes, Xometry offers sample production (T1) before full-scale manufacturing. Feedback on samples may lead to further iterations (T2, T3, etc.).

Do you provide assistance with optimising part designs or selecting suitable materials for injection moulding?

Yes, Xometry provides DFM services and supports material selection.

Can you manufacture parts with tight tolerances?

Our standard is DIN 16742 tolerances, but  we are capable of achieving tighter tolerances based on your requirements, depending on the specifics of the technical drawing and project.

What certifications are available for your injection moulding services?

We offer ISO 9001, AS9100, ISO 13485, and ISO 7/8 Medical Clean Room moulding certifications, ensuring high-quality standards for a range of industries.

What materials can you use for injection moulding?

We support an extensive range of materials, from standard plastics to customised options. With our network of manufacturing partners, we can source any material you need to meet your project requirements.

Can you run different colors of the same material?

Yes, we can run multiple colours of the same material, even within the same order. Please note that using different colours may increase the cost due to purge.

Who retains ownership of the injection mould?

At Xometry, customers retain full ownership of their injection mould tools. After production, the moulds remain securely stored at our facilities. Tools can be shipped to you upon request, with any associated shipping and packaging costs borne by you. Please confirm whether you have ordered an export or non-export mould to understand any potential additional costs.

How long do you retain my mould after production?

We store your injection mould at our manufacturing partner facilities for at least two years, with the option for extended storage available upon request.

What is the lead time for reordering parts?

Reorders are seamless as moulds are stored and maintained. We provide quotes within 48 hours of your request, and lead times vary based on batch size and production schedules.

Other Clients Reviews

“We really had no idea what was cost-effective for us in injection moulding, as our team’s expertise is entirely electrical and electronics. At the moment, Xometry Türkiye stepped in and swiftly began delivery.”

“Xometry is not just a supplier; it’s a true solution partner. Their injection moulding services helped us efficiently produce durable components for our EV charging station, ensuring both quality and reliability.”

“Collaborating with Xometry’s injection moulding services has enabled us to reinvent medical products like our ‘Tulip’ stethoscope and ‘Lûx’ diagnostic light, ensuring both innovative design and high-quality manufacturing.”

“We chose injection moulding for our docking station’s casing due to its ability to produce high-quality parts with a clean, discreet surface, perfectly handling the complex geometry of our design.”