{"id":168996,"date":"2026-01-28T17:58:55","date_gmt":"2026-01-28T15:58:55","guid":{"rendered":"https:\/\/xometry.eu\/?post_type=case&#038;p=168996"},"modified":"2026-01-28T17:58:55","modified_gmt":"2026-01-28T15:58:55","slug":"katana-microtome-nanometre-cuts","status":"publish","type":"case","link":"https:\/\/xometry.eu\/en\/case-studies\/katana-microtome-nanometre-cuts\/","title":{"rendered":"Katana Microtome: Precision Parts for Nanometre Cuts"},"content":{"rendered":"\n<p>hen, the company has been designing and recently began manufacturing a scientific electronic device called an ultramicrotome. By installing the device inside the vacuum chamber of a scanning electron microscope, users can capture volume images of biological or other material samples. In 2021, the company started selling and distributing its <em>katana<\/em> microtomes, mainly serving companies and organisations carrying out research in biology and material science.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large is-resized\"><img decoding=\"async\" src=\"https:\/\/xometry.pro\/wp-content\/uploads\/2023\/12\/Katana-microtome-image-source-ConnectomX-1024x466.webp\" alt=\"Katana microtome (image source: ConnectomX)\" class=\"wp-image-20747\"\/><figcaption class=\"wp-element-caption\">Katana microtome (image source: ConnectomX)<\/figcaption><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-how-katana-microtome-works\"><strong>How Katana Microtome Works<\/strong><\/h2>\n\n\n\n<p>Katana microtome uses cutting-edge technologies to help perform the following process:<\/p>\n\n\n\n<ol class=\"wp-block-list\">\n<li>The ultramicrotome can be installed in a vacuum chamber of almost any scanning electron microscope&nbsp;<\/li>\n\n\n\n<li>It automatically cuts ultrathin layers of a sample (down to 15 nm) using a diamond knife&nbsp;<\/li>\n\n\n\n<li>The connected microscope captures an image of every layer that the microtome cuts. By doing this repeatedly, tens of thousands of times, a very detailed 3D structure of a sample can be created.<\/li>\n<\/ol>\n\n\n\n<div class=\"wp-block-columns is-layout-flex wp-container-core-columns-is-layout-9d6595d7 wp-block-columns-is-layout-flex\">\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<p>ConnectomX\u2019s microtome automates a process that has been historically performed manually and has been very time-consuming. <\/p>\n\n\n\n<p>The new automatic technology has only been on the market for 7 or 8 years, so ConnectomX is one of the pioneers in this technology.<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-column is-layout-flow wp-block-column-is-layout-flow\">\n<figure class=\"wp-block-image size-full is-resized\"><img decoding=\"async\" src=\"https:\/\/xometry.pro\/wp-content\/uploads\/2023\/12\/Image-of-a-sample-layer-image-credit-ConnectomX.webp\" alt=\"Image of a sample layer (image credit: ConnectomX)\" class=\"wp-image-20759\" style=\"width:302px;height:auto\"\/><figcaption class=\"wp-element-caption\">Image of a sample layer (image credit: ConnectomX)<\/figcaption><\/figure>\n<\/div>\n<\/div>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-portability-is-paramount\"><strong>Portability is Paramount<\/strong><\/h2>\n\n\n\n<p>ConnectomX\u2019s microtome is portable, so it can easily be transferred from one microscope to another. This sets it apart from other solutions on the market that are often made to only fit one specific microscope model. Katana can be used with more than a dozen scanning electron microscopes used for scientific research.<\/p>\n\n\n\n<figure class=\"wp-block-image size-full is-resized\"><img decoding=\"async\" src=\"https:\/\/xometry.pro\/wp-content\/uploads\/2023\/12\/Installed-katana-microtome-image-source-ConnectomX.webp\" alt=\"Installed katana microtome (image source: ConnectomX)\" class=\"wp-image-20771\" style=\"width:547px;height:auto\"\/><figcaption class=\"wp-element-caption\">Installed katana microtome (image source: ConnectomX)<\/figcaption><\/figure>\n\n\n\n<p>Another advantage of katana\u2019s portability is that you can easily remove it from the vacuum chamber of your microscope when you don\u2019t need it. This means you don\u2019t need a separate microscope dedicated to volume electron microscope research, which gives you more flexibility. Cheng and Stuart came up with this idea while talking to potential customers and realising that there was a gap in the market. At first, they focused on portability during their 2-year R&amp;D phase. During this period, they mainly used FEA digital software to help produce 2 functional prototypes that led to the final product.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-complex-construction-and-tight-requirements\"><strong>Complex Construction and Tight Requirements<\/strong><\/h2>\n\n\n\n<p>Complex devices like this require various mechanical and electronic components. For example, katana is constructed using the following elements:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Motor&nbsp;<\/li>\n\n\n\n<li>Encoder for the positioning&nbsp;<\/li>\n\n\n\n<li>Piezo actuator for the cutting<\/li>\n\n\n\n<li>Flexures&nbsp;<\/li>\n\n\n\n<li>Electronics components, including circuit boards and CCD camera modules<\/li>\n\n\n\n<li>Housings for the electronic components<\/li>\n<\/ul>\n\n\n\n<p>Working in nanometres, the microtome requires the highest levels of precision. Even the slightest vibrations will be visible in the resulting images that the microscope captures. That\u2019s why all the mechanical parts and components in the device need to be produced and assembled with the highest quality.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"h-xometry-helps-overcome-the-challenges-of-sourcing-quality-mechanical-parts\"><strong>Xometry Helps Overcome the Challenges of Sourcing Quality Mechanical Parts<\/strong><\/h2>\n\n\n\n<p>Xometry produces several CNC machined components for katana, including high-precision flexures and housings for the electronics.<\/p>\n\n\n\n<p>Even though ConnectomX is a new company, Cheng shares that they had already tried to source mechanical parts several other ways before switching to Xometry. In some cases, they weren\u2019t happy with the quality consistency, while in other cases, manufacturers weren\u2019t open to starting with small projects. However, this was critical for the newly set up company while it was looking to bring a new product to the market. Xometry, however, has been providing great quality, fast lead times, instant quoting, and flexibility, which is why Cheng and his team source their parts with us.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large is-resized\"><img decoding=\"async\" src=\"https:\/\/xometry.pro\/wp-content\/uploads\/2023\/12\/CNC-machined-parts-Xometry-supplied-to-ConnectomX-1024x629.webp\" alt=\"CNC machined parts Xometry supplied to ConnectomX\" class=\"wp-image-20783\" style=\"width:735px;height:auto\"\/><figcaption class=\"wp-element-caption\">CNC machined parts Xometry supplied to ConnectomX<\/figcaption><\/figure>\n\n\n\n<p>Another thing that ConnectomX likes about working with Xometry is the clear communication at each stage of the project\u2014from quoting to production and delivery details. Traditional manufacturers often give priority to their big customers and push smaller projects back without properly and systematically communicating it. <strong>\u201c<\/strong>Unlike traditional manufacturers, Xometry always keeps me up to date. That\u2019s why I\u2019m very happy with the service,\u201d shares Cheng.<\/p>\n\n\n\n<p>ConnectomX is now focused on establishing its product on the market. However, the company has future plans to create new products.<\/p>\n\n\n\n<p><strong>More about ConnectomX<\/strong>: <a href=\"https:\/\/www.connectomx.com\/\" target=\"_blank\" rel=\"noreferrer noopener\">https:\/\/www.connectomx.com\/<\/a>&nbsp;<\/p>\n\n\n\n<p><strong>Get in touch with ConnectomX<\/strong>: <a href=\"mailto:hello@connectomx.com\" target=\"_blank\" rel=\"noreferrer noopener\">hello@connectomx.com<\/a><\/p>\n","protected":false},"author":10,"featured_media":68619,"template":"","meta":{"_acf_changed":true,"inline_featured_image":false},"industryapplication":[1648,1649],"service":[1062],"use-case":[1642,1643],"class_list":["post-168996","case","type-case","status-publish","has-post-thumbnail","hentry","industryapplication-healthcare","industryapplication-machine-bulding","service-cnc-machining","use-case-prototyping","use-case-r-d"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v20.5 (Yoast SEO v27.3) - 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